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Single-tooth winding

Single-tooth winding is a special variant of the needle winding process. Here, single poles or even pole chains are wound with the aim of achieving a higher filling level. In single-tooth winding, single poles rotate around their own axis while the wire is fed from a needle. The exact positioning …

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Trimming & Machining

For the postprocessing of cast components BBS supplies the necessary equipment, such as efficient machines with large cutting volumes (roughing equipment), large opening distances and long punching strokes, as well as machines for cutting chips of castings. Deburring machines BBS machines for …

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Needle Winding

Needle winding is the process of choice for the production of internally or externally wound stators or rotors with a complex winding scheme and pole chains (see Singletooth Winding). During the needle winding process, the needle (nozzle) that feeds the wire is moved horizontally or vertically …

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Flyer Winding

Flyer winding is a proven basic technology in the production of electric motors and is used for winding rotors and also for stators for external rotors. In this process, the flyer turns around the product clamped in the winding tool, winding the wire from the outside. The process permits high …

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Winding Technology

Winding technology is a highly complex core process in connection with the production of electrical motors and therefore indispensable for a comprehensive automation offer. As a company with the goal "All From One Source", BBS Automation offers its customers turnkey solutions. The BBS specialists …

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Engineering Library

At BBS, assembly automation is constantly being redefined and researched to provide the best solutions to meet your specific manufacturing needs.

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Advanced Engineering

Our BBS specialists can place their knowledge and experience in developing automated production systems at your disposal even during the product development phase. Either on-site or at our premises, we use simultaneous engineering to create synergies that are particularly time- and cost-saving …

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Aftersales and Training

Operator training is always included in the installation of a BBS assembly system. Training is offered either at our facility or at the customer's site, for maintenance and operating personnel. Participants learn how to troubleshoot and how to carry out the required maintenance work on the machine. …

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Optical Industry

Highest precision, absolute cleanliness and strict compliance with customer specifications are the top priority in the manufacture of optical products. At the same time, various guidelines must be observed. In order to meet the high demands on accuracy and reliability, BBS systems only use …

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Smart Machine

Smart Machine is a complete line control system supporting all operations and operators’ activities dedicated for automated assembly lines. System provides automated changeovers on-the-fly together with advanced line control of all WPCs on each station. System ensures uninterrupted operation of the …

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Testing Technology

The right testing technology from BBS Automation guarantees the highest possible quality standards for your production. Our systems are individually configurable and tailor-made for specific requirements. BBS Automation offers both stand-alone solutions and integrated test systems. In-line tests …

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Manufacturing Execution System (MES)

Manufacturing professionals looking to improve production efficiency and find the causes of downtimes should look no further than analytical software provided by ANT, a partner company of BBS. ANT provides its customers with MES class IT solution which allows them to collect operating data from …

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Hairpin Technology

Stators with hairpin technology are used in connection with the manufacture of electric drive motors (traction motors) for electric vehicles, both passenger cars and commercial vehicles. This technology is becoming increasingly important as the transport revolution progresses and more and more …

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Working at BBS

BBS Automation develops and produces innovative and flexible automation technology for international customers in a wide range of industries. The BBS Group has around 1,400 employees across the globe at present, and our success is founded on these highly qualified and extremely motivated …

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Sustainability

Sustainability is realized in several ways at BBS: a clear commitment to the protection of our environment, which ultimately pays off. ­­­ The engineers at BBS pay close attention to sustainable design when planning and designing customer’s production equipment, which directly influences the choice …

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Die Casting Automation

In die casting, the melt is pressed into a mold under pressure, where it solidifies. This process achieves a high casting quality despite the high speed at which it is performed and is especially suited to thin-walled parts. Die casting is used primarily in the series or mass production of …

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Sand Core Manufacturing

The automated BBS systems for core production are used, for example, in the manufacture of large castings such as engine cylinder blocks or cylinder heads. Here, all relevant processes are connected with each other to form an organic production line. BBS offers flexible and customized overall …

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Various Testing Methods

BBS’ highly sensitive leak detection and sniffing systems ensure that components assembled by our sophisticated manufacturing methods are leak-proof and sealed. We analyze customer specifications and offer various methods to connect the leak detection system to other production equipment, from …

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Industry 4.0

Connectivity is a key topic today. By using networked components, BBS succeeds in significantly improving the productivity and efficiency of machines and plants. BBS systems are trendsetting and prepared-to-connect.

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Build to Print

Offering flexible automation solutions tailored to our customers, BBS has the technologies, expertise, and infrastructure to carry out build-to-print projects. Our full-service manufacturing facilities are able to react quickly and purposefully to your needs. Through the international collaboration …

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Tianjin

One of our efficient teams specializing in assembly systems is situated in Tianjin, close to China's capital city of Bejing. Tianjin is an important harbour city: an industrial centre and transport hub as well as an infrastructural hot spot. The city is also a cultural center of the region, with …

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Industries

­­ BBS is one of the leading providers worldwide of automated assembly and testing solutions, serving continental and global industry clients. BBS provides high-quality tailored solutions, with full operations capabilities and service support that covers every need. At the first meeting you will …

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BBS China Regional Hub

BBS (China) Automation Co. Ltd. is the Chinese head office for the activities of BBS in China. It serves as the central contact for all customers and projects, and for all BBS locations in China, namely Suzhou, Kunshan, Tianjin and Xi'An. BBS China was created to better serve the needs of customers …

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Renewable Energy

BBS offers diversified and extensive technologies for the renewable and alternative energy marketplace. Our advanced automated assembly lines enable reliable and cost-efficient implementation of new developments in this promising field. BBS provides engineering skills, material handling, process …

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Smart Factory

Our entire ecosystem called BBS Smart Factory provides an integrated seamless flow of data and information across the entire facility. In order to achieve the highest performance, BBS high-end machines merge with ANT innovative software into a unique system. The all-in-One solution ensures true …

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Assembly Automation

BBS Automation is your specialist for challenging tasks in the field of assembly automation. Our machines and systems assemble a wide variety of products for different industries. We deliver customized automation solutions that set standards in terms of economy, safety, reliability and …

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Software Development

BBS Automation collaborates with ANT Solutions, a part of BBS group, to create and deliver multiple software solutions required to run the factory and improve assembly lines efficiency. ANT Solutions provides clients with 80% off-the-shelf software and 20% customization services which can be done …

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Mobility

We develop scalable semi- to fully-automated assembly lines for single products or adaptable product families. BBS lines are designed following customer requirements. From single part production to high volume and high speed output with guaranteed traceability of all parts and production processes. …

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Consumer Goods

Low-cost, high-volume and flexible manufacturing are keywords for success in the consumer goods industry. BBS has the engineering expertise to help you meet today's market challenges. We support our customers with highly economical solutions and intelligent assembly lines, so you can react to …

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Life Sciences

With a dedicated focus on quality and efficiency, BBS designs and builds medical device assembly systems that meet our customers' needs as well as regulatory standards. Thoughtful and wise process and material flow provide the system foundation. Our cleanroom assembly lines – including table-top …

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Electronic Devices

We design unique, tailored automation solutions for the dynamic and competitive electronics market. BBS technology combines high quality standards, precision, flexibility, low production costs and short cycle times to achieve the goals of this rapidly growing industry. Robust and modular assembly …

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Energy Storage

Our practical knowledge helps companies create next-generation technology for rechargeable batteries and other energy storage systems, by improving existing production practices. BBS knows how to connect a wide variety of advanced processes, so your assembly line will include final testing, quality …

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Foundry Automation

Traditional foundries constantly deal with the goal of efficiency, flexibility and work safety. BBS offers proven automation solutions along the entire foundry process chain. BBS systems are developed for the challenging conditions of die casting production. Our low-maintenance and flexible foundry …

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Company

BBS is committed to providing engineering solutions which are not only financially feasible and structurally sound, but help improve safety, reliability and profitability. At BBS, assembly automation is constantly being redefined and researched to provide the best solutions for your specific …

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Philosophy & Benefits

„The quality of our lives tomorrow will depend on putting the best possible automation solutions into place today.“ The employees of BBS AUTOMATION What do we offer? Togetherness With 14 locations on three continents, BBS Automation is a globally positioned and at the same time strongly growing …

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The BBS Difference

BBS behaves respectfully towards its customers, its own employees and the environment. The machinery and equipment developed by BBS Automation are designed and built with this respect. It is not a question of achieving rapid profit with as little effort as possible, but rather of long-term customer …

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Helium Leak Detection by BBS

Helium leak detection systems (HLDS) are most sensitive. Our helium leak detection systems check parts and devices for the smallest flaw. They offer the perfect combination of highly advanced leak detection features plus uncompromised industrial flexibility and durability for high-vacuum …

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Leak Detection

BBS’ highly sensitive leak detection and sniffing systems ensure that components assembled by our sophisticated manufacturing methods are leak-proof and sealed. We analyze customer specifications and offer various methods to connect the leak detection system to other production equipment, from …

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Career

BBS Automation develops and produces innovative and flexible automation technology for international customers in a wide range of industries. The BBS Group has around 1,700 employees across the globe at present, and our success is founded on these highly qualified and extremely motivated …

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Vision & Mission

The BBS vision is to be the first place industry leaders call, supporting customers in continental and global markets. Our high-quality, tailored solutions for assembly automation systems are not only realized in consulting and engineering. We also build both fully automated and semi-automated …

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Helium Recovery System

­ Helium is widely used as an excellent tracer gas in the leak detection process. However, its increased costs – and their negative impact on profit margins – are a huge concern in today’s production environments. BBS has developed a proven concept to recover helium for low-, mid- and high-pressure …

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Sonthofen

BBS Automation's German manufacturing plant in Sonthofen is located in the Allgaeu, near the Alps in Southern Bavaria. In this unique environment, cultural influences combine with high technology for a growing awareness of sustainability. For example, the "Mühlbach" stream that runs through the …

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Collaboration Process

At BBS, assembly automation is constantly being redefined and researched to provide the best solutions to meet your specific manufacturing needs. BBS customers benefit from a seasoned automation project manager as their single point of contact. High Security Standards Provide Absolute Discretion …

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Veľký Šariš

In 2019 BBS Automation Lipany s.r.o. was founded in Slovakia. The team works in the newly constructed building in the town of Lipany. The cities of Prešov and Košice (the second largest city in Slovakia) are nearby. Lipany is the cultural and administrative centre of the northern part of the Horná …

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Poggibonsi

Our specialists in winding technology are located in the middle of Tuscany, between vineyards and world-famous historical cities. The region is one of Europe's most beautiful cultural landscapes and is known for its tourist attractions. But Tuscany has much more to offer. At our manufacturing plant …

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Pune

The Pune site in the Indian state of Maharashtra was founded to support global customers and to increase the global footprint of BBS. Originally intended to have a service base in the Indian market, BBS Pune is developing into a fully-fledged production facility. The team consists of experienced …

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Kunshan

BBS Automation (Kunshan) Co., Ltd. has been part of BBS Automation since autumn 2019. Complex systems are manufactured here, both for assembly automation and for die casting parts processing. Kunshan is located in in the southeast of the boom region Jiangsu, about 60 km from Shanghai. The city …

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Suzhou

One of our Chinese factories is located in the boomtown of Suzhou, in one of the most promising industrial regions of the world, close to Shanghai. Suzhou is also called the "Venice of the East", since it is an important traditional and cultural city in China's Yangtze Basin.

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Xi’an

Xi'an, with its rich history, is a world-renowned cultural city and one of the four ancient capitals of civilization in China. Xi'an not only looks back on a long and glorious past, but also occupies a prominent position today as a city with excellent transportation infrastructure and strategic …

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Chicago

BBS Chicago is a long-standing institution, with more than 50 years of experience in automation technology. The U.S. division joins BBS Group in 2014. It is close to one of the USA’s thriving cultural, trade and technology centers. For years, the Great Lakes area hosted the world’s largest …

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Caravaggio

Kahle Automation s.r.l., the BBS specialists for automation solutions for the medical technology, pharmaceutical and healthcare industries, is headquartered in the town of Caravaggio, near Bergamo, Brescia, and Milan, in the Lombardy region of northern Italy. The region is Italy's leading economic …

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Penang

Our Malaysian manufacturing plant was founded in 1988 and is located in Penang, called the "Silicon Island" of Asia. The island of Penang in the northwest is a center of manufacturing as well as the electronics and ICT industries. Some of the best known manufactur-ers are situated in the highly …

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Solutions

We specialize in solving problems. BBS is committed to providing engineering solutions which are not only financially feasible and structurally sound, but help improve safety, reliability and profitability. At BBS, assembly automation is constantly being redefined and researched to provide the best …

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Guadalajara

EiS Automation, founded in 2008, has been part of BBS Automation since 2022. The site is located in the heart of the Mexican state of Jalisco, near the metropolis of Guadalajara. Nationwide, the region is also called the "Pearl of the West" and is considered the "Silicon Valley" of Mexico. BBS …

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Kraków

Krakow has been considered one of the most important educational centers in Poland for centuries. Today, Krakow is a living technology hub and one of the world's most prolific locations for investing in innovation. Not far from the historic old town of Krakow in Poland, ANT Sp. Z o.o. develops and …

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Locations

With our locations in Europe, North America and in Asia we have created a worldwide network for professional and individual machine and plant construction. Our path to a successful project includes the entire process and is always the result of interdisciplinary collaboration between our …

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Munich

The BBS head office is located in Garching, near Munich. This strategic, location in Germany, midway between the important markets of the USA and Asia, enables a smooth exchange of information between the company center and other locations. With this unique feature, BBS is able to coordinate …

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Morristown

Kahle USA was founded in New Jersey in 1920 and has been a leader in automation technology especially for the Medical Device, Pharmaceuticals and Healthcare Industries for over 100 years. Today, Kahle USA is located in Morristown, about 30 miles from downtown New York City. The city was considered …

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Blaichach

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Quality and Certifications

BBS is qualified to meet our customers' high-level expectations regarding quality, precision, productivity and flexibility using custom-made, economical equipment solutions. Engineering standards and regulatory concerns are best evaluated in the early stages of the project. All BBS divisions are ISO …

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Vacancies

The BBS Group has around 1,400 employees across the globe at present, and our success is founded on these highly qualified and extremely motivated individuals. Be part of it.

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